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Confidential case Manufacturing 30–50 employees 6 weeks delivery

AI training tool: training costs cut by up to 90%

A mid-sized company fully digitised its internal knowledge transfer and mandatory training — with massive cost savings and better outcomes.

By Oliver Bührer | August 2025

€20–30k

estimated annual savings

up to 90%

lower training cost

Per employee/year

€1,500–3,000

Before

€30–50

After

Summary

External training costs cut dramatically

A mid-sized company of 30–50 employees was spending five- to six-figure sums every year on external training and mandatory continuing education. The knowledge transfer was inefficient, the outcomes unsatisfactory.

In six weeks, SimplifieD Solutions built an AI-assisted training tool that digitises the entire internal curriculum, makes it accessible to the whole workforce — and takes the cost per employee from thousands to under €50 per year.

The challenge

Four problems with training

No learning system

Staff received documents and had to wade through hundreds of pages on their own — without structure or guidance.

No feedback

No practice questions, no progress tracking, no gap analysis — training was a complete shot in the dark.

Expensive external training

In-person training cost €1,500–3,000 per employee — and the knowledge was gone again shortly after.

Knowledge loss

Tacit know-how lived in individual heads. When people left, the knowledge left with them.

The solution

How the training tool works

Generates learning questions from internal knowledge

Hundreds of questions in structured modules — generated automatically from existing documentation, manuals, and internal expertise.

Instant feedback with explanations

After every answer, a detailed explanation — including source references. People learn directly from their mistakes.

Answers subject-matter questions via AI chat

An integrated chat answers individual questions — grounded in the entire internal knowledge base, available any time.

Improves through staff feedback

Every question can be rated. Questions with negative feedback are removed automatically — the system gets better over time.

Secure and always available

Secured via Microsoft Entra ID, hosted on Azure in Germany. Usable from any device — office, home, or on the go.

The results

Before vs. after

Metric Before After
Training approach Unstructured self-study Interactive AI learning system
Knowledge testing No way to practice Hundreds of questions in structured modules
Progress tracking Not measurable Instant feedback per question
Access Only during in-person training Every employee, any time, any device
Help with subject-matter questions None AI chat available any time
Cost per employee €1,500–3,000 for external training Approx. €30–50 per employee/year

6 weeks

Project duration

€20–30k

estimated annual savings

“We used to send our people to expensive external training. Now they learn on their own time, whenever and wherever they want — and the knowledge actually stays in the company.”

— Management, mid-sized company

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Oliver Bührer

“I’ll take the time personally.”

Oliver Bührer

Managing Director

Reviews & ratings for SimplifieD Solutions GmbH